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Name of Form: IMS4.1.4.3 Bruce - Bunkering Procedure

Issue Date Revision Date Author Reviewed By Approved By
2016-03-14 15:29:00 2024-05-01 Sean England Robert Mitchell

DOCUMENT REVIEW

SectionAmmendmant DescriptionDateCompleted By
All Sections Initial Development 2016-03-14 Willie Ewins
All Sections Reviewed and no ammendments 2023-02-06 Sean England
All sections Reviewed 2024-05-01 Sean England
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IMS4.1.4.3 Bruce - Bunkering Procedure

1.0   INTRODUCTION

1.1   Bruce fuel tank layout is as follows:

  • Two main fuel supply tanks located either side of the fore & aft centre-line in the generator room.
  • The volume of the port F.O.T @ 100% is 25.335(M3) or 21,534L.
  • The volume of the starboard F.O.T @ 100% is 24.570C or 20,885L.
  • Prior to commencing & on completion of bunkering, the fuel level in each of the F.O.T's are obtained by dipping the tanks through the respective sounding pipe for each tank in the generator room and logged.
  • There is also an analog gauge adjacent to the sounding pipes which can be referred to as a quick reference during operations as well as an electronic readout on the AMS screens in the generator room & bridge.
  • There is a fuel meter in the bunkering line which is also in the generator room located near the centre line on the aft bulkhead wall.
  • The bunkering point is located on the starboard side (vehicle deck) under the aft stairs leading from the upper decks. 
  • Each F.O.T is bunkered through a common fuel line with a 2" cam-lock fitting. The ships engineer will direct the fuel to the F.O.T's tanks as required from the generator room.
  • Fuel is only to be gravity fed when bunkering operations are in progress.    
  • There are also two identical F.O.S.T (day tanks) located on the forward bulkhead wall of the main engine-room. (volume/tank @ 100% = 1.960(M3) or 1,665L).                                                                                                                                                                                                                                                                                                    

Recommendation Note: It is recommended that the F.O.T's are not filled to over 90% for operations to mitigate any risk of a spill occurring.

        

                      Dipping the fuel tank                                                                  Analog fuel gauges                                                                         AMS monitor

1.2   Bunkering Preparation and Standard Operating Procedure (S.O.P)

  • Pre-start meeting with all persons involved with bunkering operation to discuss quantity of fuel to be loaded & procedure.
  • Risk assessment & JSA to be completed and signed off by all persons involved in bunkering operations.
  • Risk assessments to be entered onto Data-Web.
  • Risk assessments & JSA to be reviewed if procedure changes and management notified.
  • S.O.P to be completed in conjunction with the Bunkering Checklist
  • Check sounding pipes to confirm fuel to be bunkered.
  • Verify manual gauge readings and soundings against stability book.
  • Communicate how much fuel is to be bunkered to the tanker driver, master and all involved in refueling.
  • Ensure all crews are at their bunkering stations and have radios for communications.
  • Notify Master prior to commencing bunkering.

1.3   Standard Bunkering Operating Procedure

  • Secure vessel ready to receive fuel tanker.
  • Establish communications between vessels crew & fuel tanker operator.
  • Display BRAVO flag or exhibit all round red bunkering (day or night) signals.

  • Position fuel tanker near the bunkering point and secure vehicle by inserting wheel chocks.

       

  • Complete pre-start meeting and Preparation Checklist.
  • Lay out fuel bunding booms and position SOPEP kits near bunkering point.

                   

  • Block scuppers & freeing ports, Bung fuel catch alls.
  • Position portable foam extinguishers near the bunkering point.

           

  • Check hoses are in test date & ensure locks are fitted to cam-locks on connection.
  • Open associated fuel valves to commence bunkering. (notify Master)
  • Crew positioned at monitoring stations.

  • Hoses to be drained on completion of emptying a compartment on the fuel tanker & changing hose over to another compartment.
  • Hose drained, removed and capped on completion of bunkering.
  • Wheel chocks removed prior to off loading fuel tanker and Master notified.
  • Preparation checklist completed and signed off by the ships engineer.
                                                                              Bunkering Preparation Checklist                                                                                        

  This document is to be completed prior to & on completion of bunkering operations

Vessel:                                                                                                                                            Date:                                                                                        
Name: Sign:
  ITEM                                                                                                                                                                                    CHECK RESPONSIBLE PERSON/S
1 Vessel is secured and the bunkering area is well lit for bunkering operations to commence safely.   Master/Crew
2 Tool box to be held to discuss the quantity of fuel required in each tank and recap on procedure   Master/Crew
3 All personnel are to be familiar with the bunkering procedure for the vessel and a JSA completed and signed by all persons.   Master/Crew
4 All personnel to be made familiar with emergency shutdown procedure.   Master
5 Ensure all persons involved have radio communications and confirmation on the correct channel.   All Crew
6 VTS informed of bunkering   Master
7 Code Flag “BRAVO” displayed (day) or all round red exhibited( night).   Master
8 Master/Engineer to record fuel tank levels in the engineers log prior to, and on completion of bunkering.   Master/Engineer
9 Recommend fuel tanks are not to be filled over 90% maximum when bunkering for operations.   Engineer
10 No Smoking or Naked Flames permitted in close proximity to the bunkering area.   All Persons
11 Check Scuppers, Freeing ports and Fuel Catch-all’s are plugged   Deckhand
12 Spill kit equipment (SOPEP) on location at bunkering point and crew are trained and aware of procedures in the event of a spill.   Mate
13 Foam portable fire extinguishers in location of bunkering point   Deckhand
14 Check fuel hoses are in test date and no visible damage or leaks.   Engineer
15 Connect discharge hose to vessels receiving pipe and ensure a positive connection is maintained.   Engineer
16 Crew to constantly monitor hoses and connections for any leaks during bunkering operations.   All Crew
17 Fuel gauges & fuel vents are to be monitored constantly during bunkering.   Engineer 
18 A person is to be at the fuel discharge point shut off valve at all times.   Mate
19 Fuel flow is to be reduced to a minimum as the fuel level reaches 80%.   Engineer
20 Fuel bunkered and Ullage to be recorded.   Engineer
21 Transfer to cease immediately if any leaks occur.   All Crew
22 Master and/or Engineer to be informed immediately if any leaks occur.   All Crew
23 Master is to submit the incident report (if any) as soon as practicable on a POLREP report form and inform VTS immediately.   Master
       

                                                                      ON COMPLETION OF BUNKERING TRANSFER                                                                                                         
# ITEM                                                                                                                                                                                   CHECK  RESPONSIBLE PERSON/S
1 Discharge hose valves to be closed.   Ships Engineer       
2 VTS notified on completion of bunkering.   Master
3 Bunkering flag or Light to be lowered or extinguished.   Master
4 Road tanker operator to purge fuel hoses of residual fuel before disconnection, capping & storing hoses.   Mate
5 Fuel tank bunkering point closed and secured.   Ships Engineer
6 Fuel tanks to be sounded and dips recorded in engineers log book. Master also to be notified of fuel bunkered.   Ships Engineer
7 SOPEP equipment removed and stowed. (After fuel hoses on road tanker are disconnected, plugged and stowed).   Mate/Crew
8 Fire extinguishers stowed back in their holders.   Mate/Crew
9 Remove plugs from Scuppers, Freeing ports and Fuel catch-alls   Mate/Crew
10 Re-check vessel is secure and ramp angles are acceptable prior to unloading road tanker.   Mate
11 Confirm with Master that it is okay to unload road tanker.   Mate
12 Wheel Chocks removed from road tanker wheels.   Mate/Crew
13 Notify Master when road tanker is off the vessel.   Mate
14 Complete and file all relative receipts, forms and checklists.   Mate/Master/Ships engineer

                                                                              Port F.O.T                                     Stbd F.O.T                                     TOTAL FUEL ONBOARD                  
PRE-BUNKER SOUNDINGS  Height in cm/mm Height in cm/mm  
       
POST BUNKER SOUNDINGS Height in cm/mm Height in cm/mm  
       

 

Print Name: .............................. (Ships Engineer)

Engineer Sign: .....................................         Date: ....../...../.....